Turboden S.p.A. — RCC

Project overview

Prefabrication of pipelines for a new power generation system at a cement manufacturing facility in Qatar. The scope included material sourcing, fabrication of pipe spools to isometric drawings and preparation for installation.

Challenges and execution

A broad range of pipe diameters (DN25–DN1000) demanded stringent quality control:

• Materials procured and prepared to precise technical standards
• Radiographic, penetrant and visual inspection of every weld
• Hydrostatic testing of every spool for operational integrity
• Sandblasting and a three-layer coating system to the technical specification
• Fabrication aligned with the installation schedule on site

Key deliverables

• Complete prefabricated pipe spools in multiple diameters
• 100 % NDT inspection (RT, PT, VT) and certification of all welds
• Hydrostatic testing confirming system reliability
• Surface treatment and coating in full compliance with the specifications
• Documentation for traceability and adherence to project standards

Outcome and impact

Fully certified, installation-ready pipelines that reduced assembly risk on site and support reliable operation of the power generation system. Streamlined fabrication and rigorous quality management kept the delivery on time and technically compliant.

This project demonstrates ML Weld Engineering’s technical capability and problem-solving: workshop capacity combined with expert engineering let the client execute a high-stakes project on time, to quality and with minimal risk.